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If drill bits are measured to verify diameter using a contact-type measuring device (such as a contact micrometer), take the measurement away from the point to prevent chipping of the cutting corners Following diameter measurement, inspect the drill bit for damage using a microscope After use, again use care when removing drill bits from the tool pods or cassettes and remember, if they are intended for repointing, to use the same careful handling practices as when they were new 24223 Geometric Attributes The geometry of a drill bit very much affects the way it behaves during drilling (See Fig 242 for attribute nomenclatures) The land is the area remaining after fluting In order to reduce the amount of land that creates friction with the hole wall (thus generating heat), drill bits are margin relieved.

(t,r )

The amount of land remaining in contact with the hole wall during drilling is referred to as the margin The wider the margin, the greater the friction area and the higher the drilling temperature, resulting in higher extents of heat-related hole quality defects such as resin smear and plowing (defined as furrows in the resin)..

The result of increasing the land mass and the web is a smaller flute area. Less flute space implies reduced amounts of available area to remove drilling debris, which again raises the drilling temperature. It is important to understand that some drill designs that are meant to increase strength (particularly in smaller-diameter drill bits, with the intent to reduce breakage) may include what are referred to as partial margin reliefs (see Fig. 24.3). What this means is that when the drill bit is viewed from the point, a relieved margin is seen. However, viewing

this type of design drill bit from the side reveals that the relief extends only part of the way, typically about one-fifth of the total flute length The major drawback of this particular design is that it increases drilling temperatures (documented to be as much as 25 percent or more), resulting in increased heat-related drilled hole defects (such as smear) and drill breakage due to packed margins 24224 Flute Length Minimum flute length must equal total drilled depth (total laminate thickness + entry thickness + backup penetration depth) plus at least 0050 in of unused drill flute remaining above the stack at the bottom of the drill stroke to allow debris to be removed by the vacuum system If debris cannot be removed from the drill flutes during and between drill strokes, the results are extensive hole quality defects and drill breakage 2422.

5 New Drill Bits It is not necessary to inspect incoming orders of drill bits 100 percent A procedure proved to be effective is to inspect drill bits according to an acceptable quality level (AQL) method (such as MIL-STD-105) This type of sampling plan allows the user to determine the percentage of drill bits that are inspected to judge an entire lot of drill bits to a predetermined quality level Using this method, finding a defined quantity of drill bits that do not meet the specification is cause to return all received drill bits to the vendor; if the selected quantity of inspected drill bits meets specification, the entire lot of drill bits is accepted Inspection criteria might include point geometry defects (refer to Fig 24.

4), damage (chips), diameter (drill and shank), and flute length, as well as correct ring set distance and size imprint (matching both the actual diameter and that labeled on the box) 24226 Repointed Drill Bits Drill bits are typically repointed for reasons of economics The cost of repointing a tool may be as low as 15 percent of the cost of a new tool The number of times a drill is repointed varies anywhere from 1 to as many as 10 times or more and typically depends on the drill diameter The smaller the drill, the fewer times it is normally repointed The reason is that smaller-diameter holes are more critical and require better hole quality There are two methods used to repoint tools 1 The first is to specify a certain number of times the tool is to be repointed before being discarded.