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This number typically varies between one to three for smaller-diameter tools depending on hole quality experienced after repointing 2 The second is to specify a minimum overall length of the tool at which it is discarded Minimum overall length is determined by calculation based on minimum remaining flute length required to drill the required total drilling depth This method does not allow determination of how many times a drill is actually repointed because stock removal during each regrind may vary from 0002 to 0005 in or more Repointed drill bits cannot be expected to perform as well as new drill bits because only the points are refurbished to a quality that may be as good as a new drill bit while the rest of the drill bit, including the critical margin, is not.

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The condition of the margin is very important because it is the part of the drill bit that finishes the hole wall A rough margin results in a rough hole wall surface When inspecting repointed drill bits, examine the sides of the drills for margin damage and/or fused or packed drilling debris remaining from previous use These drill bits contaminate holes from the very first one drilled and may cause run-out due to an imbalanced condition of the drill bit resulting from the buildup Drill bits must be repointed to the same point geometry specifications as those that apply to new drill bits Point inspection criteria, therefore, is the same for repointed drill bits as for new drill bits..

FIGURE 24.4 Center.)

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The standard style for most scienti c presentations is the symposium style. This pattern is most often used to report all kinds of research ndings. Here are the elements and the order in which they are addressed: Title Introduction Background Apparatus Results Conclusions and recommendations

24.2.3 Drill Bit Rings Drill bit rings are set to a common distance from the point to the back of the ring, thereby allowing a controlled drilling depth. The quality of these rings is as critical as the consistency of drill bit attributes because they can equally affect drill bit performance. Rings that fit loosely on the drill shank have been known to move during tool changes, resulting in insufficient drilling depth. Rings that fit too tightly may crack. Rings that have protruding material ( flash ) on the inside diameter may cause improper seating of the drill bit in the collet (of the spindle) or may prevent the drill bit from being properly inserted into the tool pod or cassette, resulting in destructive tool change problems.

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Rings have specific color codes assigned to each size and are commonly imprinted with size, diameter, and design or series number. Rings may be either machined or mold-injected. While machined rings are superior because of their consistency and quality, their cost is prohibitive for many drill bit manufacturers. Some of the drawbacks of mold-injected rings that must be monitored are inside diameter, affecting how well the ring fits on the drill shank, and remaining flash.

Purpose. The purpose of the entry material is fivefold:

Centers the drill Prevents drill breakage Prevents copper burrs Avoids contamination of the hole or drill bit Prevents pressure footmarks

24.2.4.2 Types. There are many different available types (constructions) of materials used as entry material for printed circuit board drilling, although few are specifically designed and engineered for this purpose. Engineered products are designed to improve hole registration accuracy and reduce drill breakage.The performance qualifications of the most popular materials are discussed in the next section. Commonly available entry materials, listed in order of performance quality with respect to the five characteristics listed in the preceding section, are:

1 a

Aluminum-clad cellulose core composite Solid aluminum (various alloys and thicknesses) Solid or melamine-clad phenolic Aluminum-clad phenolic

24.2.4.3 Performance. The right entry material will improve drilled hole registration and lower the risk of drill bit breakage by minimizing drill deflection upon contact with the stack. In order for the entry material to function properly, it must be flat and free of pits, dents, and scratches. Warped or twisted material will result in increased extents of entry burrs and drill bit breakage. Surface imperfections and materials that are too hard contribute to drill deflection, resulting in decreased hole registration accuracy and breakage of small-diameter drills. Phenolic materials or phenolic composites (i.e., aluminum-clad phenolic) often warp and under most drilling conditions contaminate the hole wall, which results in problems with adherence of the plating because desmearing chemicals are not designed to remove phenolic resin. Solid aluminum materials of the correct composition and hardness that are not of an excessive thickness, yet are not too thin, may work satisfactorily with larger-diameter drill bits. However, drilling with solid aluminum materials (0.008 in and thicker) may increase the risk of breakage of smaller-diameter drills.Aluminum-clad cellulose core materials provide a hard surface to prevent burrs yet minimize drill deflection and breakage associated with solid aluminum.

Backup Material 24.2.5.1 Purpose. The purpose of backup material is defined by the following criteria. An ideal backup material will:

Provide a safe medium for drill stroke termination Prevent copper burrs Not contaminate the hole or drill bit Minimize drilling temperatures Improve hole quality

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