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Materials with a high degree of movement (low-dimensional stability) are at a significant disadvantage in this method due to the drift of the tooling location after innerlayer processing 27452 Post-Etch Punch An optically aligned punch is used to generate holes/slots after imaging/etching The fully processed innerlayers are edge-aligned into the punch; a pair of video cameras locates on a diagonal pair of printed fiducials; a servo-system aligns the panel, minimizing alignment errors due to panel distortion; and tooling holes are punched This process punches an optimized set of tooling holes/slots in the layer just prior to lamination Post-etch punch can be automated so it has high productivity, but it is slower than a simple punch and die However, the productivity gain achieved by printing without tooling reduces some of the productivity loss from using post-etch punch 27453 Drilled Tooling.

When processing follows the process sequence 3 and 4 described earlier, tooling locations may be drilled This allows the tooling locations to be formed at the same time as the via-drill cycle To minimize distortion, which affects final registration accuracy, it is recommended that the drill program be scaled Scaling factors must be characterized through experimentation Scaling helps minimize the dimensional effect that processing has on the true positions of the holes Alternatively, extra sets of tooling holes may be produced just for the imaging process, followed by a post-etch punch operation to optimize the lamination registration..

Tooling System There are numerous rationales for innerlayer tooling schemes, and this has resulted in a wide assortment of tooling systems being used across fabricators. Over the years, many tooling systems have evolved, ranging from full-perimeter distribution of holes to as few as four holes located on the midaxis. One low-cost tooling system comprises use of rivets in a flexible layout scheme. The tooling system comprises a substantial investment and therefore merits considerable engineering conceptual judgment. Many shops become trapped with poorly conceived tooling schemes that are difficult to migrate from due to the cost of converting earlier designs.

MCP and PGA PGA packages can also be used as MCPs containing the type of substrate shown in Fig. 3.19. The PGA packages can have their cavity facing up (facing away from the PCB) or down (facing the PCB) if the package requires a heat sink for power dissipation. The pitch of the pins of the PGA is usually 0.1 in.

Multichip Stacked-Die Packages A new form of MCP is emerging at the time of this writing. The packaged dies are stacked one on top of each other and are interconnected generally by wire bonds. The dies are thinned in wafer format to thicknesses of 6 mil or less. Figure 3.20 shows the various formats. The substrates for the multichip stacked-die packages can be tape, multilayer organic (FR-4, FR-5, etc.), multilayer organic with high-density interconnect layers, or multilayer ceramic. The preferred package format is a BGA. The initial application of stacked die has been to incorporate memory with logic dies rather than integrate logic and memory on a single silicon die.

MCP and Known Good Die One of the issues in the application of MCP technology is the availability of known good die. Clearly considering that, for most dies, the package die test yield after wafer test runs

Who would like to win the lottery is the opening question Janet used when she talked about her family s experience of going from middle class to wealthy and back to middle class. After all the hands went up, she added new information before repeating the same question several times: If your sudden wealth meant that your friends and family would start to see you as their personal bank, would you still want to win the lottery If it meant that you would feel deeply depressed and your health would start to suffer, would you still want to win the lottery Janet s audience was now open to hear that coming into a large amount of cash might not be as wonderful as it seems.

(5.33)

somewhere around 95 percent, the MCPs are limited to perhaps five IC dies per package at best. The limitation is the resultant yield loss of a finished multichip module package. As an example, for a two-die MCP where each die has an assembled yield of 90 percent the MCP yield would be 81 percent (i.e., 0.92) and for a four-chip MCP the yield would be 65.6 percent (i.e., 0.94).